In considering the undeveloped fibers of the United States, it will be seen we should only recognize the actual commercial forms which we do not produce, but which may be produced within our borders, or such native growths as may be economically employed as their substitutes, and which possibly might be brought into commercial importance.
The hemp industry is already established, though it should be extended in order to recover its lost position among American rural industries. Where in the past we produced forty thousand tons of hemp in the United States, we now produce less than a fifth of this quantity. The cultivation of flax in the United States before the days of the present factory system was so widespread that it was of national importance. Its manufacture was largely a home industry, however, conducted by the fireside, and, as in ancient Greece and Rome, the work was performed by the women of the household. With the advent of the factory system came competition; the housewife laid aside her spinning wheel, the clumsy home-made loom fell into disuse, and the farmer grew no more flax for fiber. Then the flaxseed industry was extended, and after the close of the war a large demand sprang up for coarse fiber for the roughest of uses for bagging and upholstery, in connection with hemp and hundreds of little tow mills came into existence in the Middle and Western States.
The introduction of jute opened another chapter, and the decline of this crude attempt at a flax industry is recorded. Meanwhile some line flax was produced, but the extension of spinning and weaving establishments made a larger demand for this fiber, which was chiefly imported. Land in the old flax-growing States became more valuable for other crops, especially with the low prices brought about by foreign competition, and gradually the flax culture in the United States became a thing of the past.
Hackling Flax.
In recent years similar causes have served to operate against the industry in foreign flax countries where old and plodding methods are still in vogue, with additional factors in impoverished soils and high rental for land, and the cultural industry abroad is declining. With the opening of new and fertile Western lands in this country, and with the employment of the finest labor-saving agricultural implements in the world, the conditions are again changed, and are now favorable for American agriculture to re-establish this industry, and to make good a declining foreign supply. Our farmers are ready for the work, but they have not only lost their skill and cunning in producing the straw and preparing the fiber for the spinner, but new and more economical methods must be adopted to place the culture on a solid basis.
A million acres of flax are grown for seed annually, but the growth of flax for seed and flax for fiber are two very different things; moreover, Old World methods do not coincide with the progressive ideas of the educated farmers of the United States, for the peasant class does not exist in this country. A practice essentially American must be followed in order to make the culture profitable, and to equalize the difference in wages on the two sides of the Atlantic. This difference is more apparent than real, for it can be readily overcome by intelligently directed effort, by difference in soil fertility and rentals, and especially by the use of certain forms of labor-saving machines that already have been devised and are being rapidly improved. The "American practice," then, means, first, an intelligent practice, with a view to economy of effort and involving the use of machinery in the place of plodding foreign methods; and, second, the co-operation of farm labor and capital to the end of systematizing the work i.e., the farmers of a community growing the flax, and capital, represented by a central mill, turning the straw when grown into a grade of fiber that the spinners can afford to purchase. Here is the solution of the flax problem in a nutshell. The scheme has already been tested in practice with favorable results, but the farmers in any community can do little until capital is more generally interested.
California Hemp.
This brings up an important point and presents another obstacle, for great harm has been done to all new fiber industries in recent years by the misdirected efforts of some professional promoters. In certain instances the organized fiber companies have been mere stock-jobbing concerns. They have had their rise and fall, men with idle money have burned their fingers, and the particular industry has received a "black eye."
The story of Government effort toward the establishment of the flax industry need not be told here; there has been widespread prejudice to overcome, with the opposition of the importers, discouragements to be studied and explained, the unvarnished truth to be told, and practical and authoritative information to be given to all who may seek it. The literature of the subject has been disseminated by thousands of copies, and new editions are being ordered.
As to the results: Superior flax has been produced in this country in limited quantities since the work began, and through extended field experiments flax regions have been discovered that are thought to equal the best flax centers of Europe. The department experiments in the Puget Sound region of Washington have demonstrated that we possess in that State a climate and soil that bid fair to rival the celebrated flax region of Courtrai, and from these experiments scutched flax has been produced that is valued by manufacturers in Ireland at three hundred and fifty dollars per ton, and hackled flax worth five hundred dollars per ton. Much has been done, but a great deal more remains to be accomplished in bringing together the farmer and capitalist in the practical work of growing, retting, scutching, and preparing for market American flax fiber, for questions of culture are settled.
Spreading Hemp in Kentucky.
We should restore our hemp industry to its former proportions by producing high-grade instead of low-grade fiber. The growth of a grade of American hemp that will sell for six to eight cents per pound, instead of three to three and a half cents per pound, as at the present time, means that our farmers must follow more closely the careful practices of Europe, and especially that they must adopt water retting in place of the present practice of dew retting, which gives a fiber dark in color and uneven in quality. A careful consideration of the practices of Italy and France as set forth in Fiber Report No. 11, Department of Agriculture, will materially aid those who desire to change their product from the cheaper dark hemps, for which there is small demand, to the higher-priced light hemps, which will compete with the imported commodity.
One of the most interesting problems of the day in the utilization of the new fiber material, and one that is attracting the attention of all civilized countries, is the industrial production of that wonderful substance known in the Orient as China grass, in India as rhea, and in Europe and America as ramie. The money spent by governments and by private enterprise throughout the world, in experiments and inventions, in the effort to establish the ramie industry, would make up the total of a princely fortune. Obstacle after obstacle has been overcome in the years of persistent effort, and now we stand before the last barrier, baffled for the time, but still hopeful, and with efforts unrelaxed. The difficulty may be stated in a few words: ramie culture will only become a paying industry when an economically successful machine for stripping the fiber has been placed on the market. Hundreds of thousands of dollars have been spent in efforts to perfect a machine, but no Government fiber expert in the world recognizes that we have such a machine at the present time, though great progress has been made in machine construction.
The world's interest in this fiber began in 1869, when a reward of five thousand pounds was offered by the Government of India for the best machine with which to decorticate the green stalks. The first exhibition and trial of machines took place in 1872, resulting in utter failure. The reward was again offered, and in 1879 a second official trial was held, at which ten machines competed, though none filled the requirements, and subsequently the offer was withdrawn. The immediate result was to stimulate invention in many countries, and from 1869 to the present time inventors have been untiring in their efforts to produce a successful machine. The commercial history of ramie, therefore, does not extend further back than 1869.
The first French official trials took place in 1888, followed by the trials of 1889, in Paris, at which the writer was present, and which are recorded in the official reports of the Fiber Investigation series. Another trial was held in 1891, and in the same year the first official trials in America took place, in the State of Vera Cruz, in Mexico, followed the next year by the official trials of American machines in the United States, these being followed by the trials of 1894. Since that year further progress in machine construction has been made, and a third official trial should be held in the near future.
Growth of Jute in Louisiana.
The first records of Chinese shipments of this fiber to European markets show that in 1872 two hundred or three hundred tons of the fiber were sent to London, valued at eighty pounds per ton, or about four hundred dollars. India also sent small shipments, but there was a light demand, with a considerable reduction in price, the quotations being thirty pounds to forty pounds per ton for Chinese and ten pounds to thirty pounds for the Indian product.
Those who are unacquainted with the properties and uses of this wonderful textile may peruse with interest the following paragraph from Fiber Report 7, on the Cultivation of Ramie, issued by the Department of Agriculture:
"The fiber of ramie is strong and durable, is of all fibers least affected by moisture, and from these characteristics must take first rank in value as a textile substance. It has three times the strength of Russian hemp, while its filaments can be separated almost to the fineness of silk. In manufacture it has been spun on various forms of textile machinery, also used in connection with cotton, wool, and silk, and can be employed as a substitute in certain forms of manufacture for all these textiles and for flax also, where elasticity is not essential. It likewise produces superior paper, the fineness and close texture of its pulp making it a most valuable bank-note paper. In England, France, Germany, Austria, and in our own country to an experimental extent, the fiber has also been woven into a great variety of fabrics, covering the widest range of uses, such as lace, lace curtains, handkerchiefs, cloth, or white goods resembling fine linen, dress goods, napkins, table damask, table covers, bedspreads, drapery for curtains or lambrequins, plush, and even carpets and fabrics suitable for clothing. The fiber can be dyed in all desirable shades or colors, some examples having the luster and brilliancy of silk. In China and Japan the fiber is extracted by hand labor; it is not only manufactured into cordage, fish lines, nets, and similar coarse manufactures, but woven into the finest and most beautiful of fabrics."
China is at present the source of supply of the raw product, and the world's demand is only about ten thousand tons, nine tenths of this quantity being absorbed in Oriental countries. The ramie situation in the United States at the present time may be briefly summarized as follows:
The plant can be grown successfully in California and in the Gulf States, and will produce from two to four crops per year without replanting, giving from two hundred and fifty to eight hundred pounds of fiber per acre, dependent upon the number of cuttings, worth perhaps four cents per pound. The machines for preparing this fiber for market are hardly able at the present time to clean the product of one acre (single crop) in a day, and the fiber is quite inferior to the commercial China grass. A new French machine produces a quality of fiber which approaches the China grass of commerce, but its output per day is too small to make its use profitable in this country. All obstacles in chemical treatment of the fiber and in spinning and manufacture are overcome, and the world is waiting for the successful device which will economically prepare the raw material for market.
The part the United States Government is taking in the work is to co-operate in experiments, to issue publications giving all desired information regarding culture, the machine question, and the utilization of the fiber. It tests new decorticators and reports to the public upon their merits or demerits. It cautions farmers and capitalists, for the present, to go into the industry with their eyes open, for the professional promoter has seized upon this industry, above all others in the fiber interest, as one in which he can more readily gull a gullible public. Nevertheless, responsible capitalists are making every legitimate effort to place the manufacturing industry on a solid basis in this country, and to attain to the progress made in other countries where manufacture has already been established, and where the Chinese fiber is employed as the raw material.
A Florida Sisal Hemp Plant.
Thus far I have only considered spinning fibers. More than one half of the raw fibers imported in the United States are employed in the manufacture of rope and small twine, or bagging for baling the cotton crop. Cordage is manufactured chiefly from the Manila and Sisal hemps, the former derived from the Philippine Islands, the latter from Yucatan. Some jute is also used in this industry, though the fiber is more largely employed in bagging; and some common hemp, such as is grown in Kentucky, is also used.
We can not produce Manila hemp in the United States, and this substance will always hold its own for marine cordage. Jute will grow to perfection in many of the Southern States, but it is doubtful if we can produce it at a price low enough to compete with the cheaper grades of the imported India fiber. Rough flax and common hemp might be used in lieu of jute, in bagging manufacture, but the question of competition is still a factor. Sisal hemp, which has been imported to the value of seven million dollars a year, when prices were high, will grow in southern Florida, and the plant has been the subject of exhaustive study and experiment. This plant was first grown in the United States on Indian Key, Florida, about 1836, a few plants having been introduced from Mexico by Dr. Henry Perrine, and from this early attempt at cultivation the species has spread over southern Florida, the remains of former small experimental tracts being found at many points, though uncared for.
Pineapple Field in Florida.
The high prices of cordage fibers in 1890 and 1891, brought about by the schemes of certain cordage concerns, called attention to the necessity of producing, if possible, a portion of the supply of these hard fibers within our own borders. In 1891, in response to requests for definite information regarding the growth of the Sisal hemp plant, a preliminary survey of the Key system and Biscayne Bay region of southern Florida was made by the Department of Agriculture, and in the following year an experimental factory was established at Cocoanut Grove with special machinery sent down for the work. With this equipment, and with a fast-sailing yacht at the disposal of the special agent in charge of the experiments, a careful study of the Sisal hemp plant, its fiber, and the possibility of the industry was made, and the results were duly published. About this time the Bahaman Government became interested in the industry, and with shiploads of plants, both purchased and gathered without cost on the uninhabited Florida Keys, the Bahamans began the new industry by setting out extensive plantations on the different islands of the group. The high prices of 1890 having overstimulated production in Yucatan, two or three years later there was a tremendous fall in the market price of Sisal hemp, and Florida's interest in the new fiber subsided, though small plantations had been attempted. In the meantime, American invention having continued its efforts in the construction of cleaning devices, two successful machines for preparing the raw fiber have been produced which have, in a measure, superseded the clumsy raspadore hitherto universally employed for the purpose, and one of the obstacles to the production of the fiber in Florida is removed. The reaction toward better prices has already begun, and the future establishment of an American Sisal hemp industry in southern Florida is a possibility, though there are several practical questions yet to be settled.